Ausere Maquembo > Filler-Capper

Semi-automatic filler HAM-1-FM 2016

Semi-automatic filler with one nozzle for containers from 5 up to 25 litres suitable for bottling oil. The required volume is set at the panel and the flowmeter orders the filling to the pump.

Semi-automatic filler HAM-2-FM

Semi-automatic filler with two nozzles for containers from 5 up to 20 litres suitable for foamy products due to the filling is reached from the bottom of the bottle. The volume is set at the panel and the flowmeter orders the filling to the pump. Moreover, it could be delivered with a manual capping device by means of a pneumatic screwer.

Filler by Flowmeter / Capper Ausere

Fully automatic rotary machine to fill products with any viscosity and conductivity (STILL WATER, JUICE, OIL, DETERGENT,…).

Filling system by flowmeter:
Depending on the product, the high accuracy flowmeters could be mechanical by oval gears, magnetic or mass, with filling valves with a perfect opening and closing. The filling group consists of a control system and a flowmeter per each valve. The machine is equipped with a product tank to feed to valves by means of a manifold placed on the flowmeters. The system works without pressure in the bottle and with slight pressure in the tank. Due to the small number of its functional parts, the filling circuit can be cleaning easily.

Bottles go into the filling group by means of a starwheel and are clamped by a pliers at its neck. The dosing can be with distance from the neck or bottom-up, depending on the product is foamy or not.

Tank, inlet pipe for product and filling valves are all made of stainless steel
Safety protections made of methacrylate following the CEE Standards.
Flowmeters does not need require and specific maintenance.
Maximum filling accuracy: ± 1,5 grams per liter.

As for the closure on the bottles, an automatic capper can be mounted for pressure, screwed or aluminium (pilfer proof) caps thus forming a MONOBLOCK with the filler. The capper consists of an accumulating hopper for the caps, cap orientator, a chute and a wheel for pressure closures or a chuck heads group for threaded closures.

As with the monoblock, you can also include a blower/rinser thus forming a TRIBLOCK with a filler and capper as seen in the photo. This is a mechanical rotary machine equipped with the right number of heads to assure an optimal time period to adjust to the requirements. Both capping and blowing groups have included its motorized regulation system to adjust the height of the groups.

Optional Accessories:

Caps Elevator.
Production monitoring program.
“No cap – no bottle” control system.
Both the capper and blower/rinser can be purchased separately.

These machines can be equipped from 6 up to 70 filling valves depending on the speed requirements and product specifications.

Volumetric Filler / Capper Ausere

Fully automatic rotary machine to fill viscous products (OIL, DETERGENT, SHAMPOO, etc) in GLASS, PLASTIC, CANS, etc.

Volumetric filling system:
Consist of a set of dosing cylinders and filling valves that open and close perfectly.

Its high capacity tank, which is built in stainless steel with the filling pipe leading directly from the tank, is located over the nozzles.

The bottles enter into the filling section using a starwheel, and are placed on the moveable supports which take the bottles up to the nozzles and fills them into the walls of the bottles so as to avoid any emulsion of the liquid.

Simultaneous adjustment of the measure on all the dosing cylinders
Holding tank, inlet tubing for liquid and nozzles are all made of stainless steel.
Safety guard protector made of methacrylate as per the CEE regulations.
Maximum accuracy filling: +/- 1,5 grams per liter

As with the previous fillers, you can also include an automatic capper for pressure, screwed or aluminium (pilfer proof) caps thus forming a MONOBLOCK with the filler, and a blowing group as a TRIBLOCK.

Optional Accessories:

Cap Elevator
Production monitoring program
“No cap-no bottle” control system
Both the capper and blower/rinser can be purchased separately

Specifications

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PRODUCTION BOTTLES – HOUR
MODEL	LENGTH	WIDTH	HEIGHT	POWER	1 L	2 L
HAM-12/NN	1200	1405	3000	1 Kw	3000	–
HAM-12/NN-2	1525	1680	3000	1,5 Kw	3000	1800
HAM-20/NN	1525	1710	3000	1,5 Kw	6000	–
HAM-20/NN-2	1660	1870	3000	1,5 Kw	6000	3500
HAM-34/NN	1805	1970	3000	1,5 Kw	10000	–
HAM-40/NN-2	2550	2800	3000	2,2 Kw	–	8000
HAM-50/NN	2300	2505	3000	2,2 Kw	14000	–
HAM-60/NN	2600	2820	3000	4 Kw	18000	–
HAM-70/NN	2750	3170	3000	4 Kw	22000	–

Filler-Capper-Labeler mod. HAM-3-OP Ausere

The best solution for small speed capacities:

Available to fill viscous or fluid liquids in capacities from 30 cc to 5 liter. Filler by volumetric and/or gravity system, providing three filling nozzles.

All parts in contact with the liquid and external protections are built in stainles steel.

Main tank controlled by an automatic valve and electronic sensors to keep a constant level in the tank.

Bottle sensors installed at the infeed and discharge conveyors to stop the machine.

It’s provided with 2 meters of bottle conveyor.

Capper: For screw-on, push-on and pilfer-proof cap. This machine features cap feeder, cap hopper, vertical cap guide and capping head.

Labeler: It is possible to couple a labeling head in the same machine or install a labeling station at the end of the line as shown at the picture.

As this monoblock, we could supply a similar equipment to fill and cap exclusivity small capacity bottles (miniatures) with productions up to 6.000 bph.

Specifications

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PRODUCTION BOTTLES – HOUR
MODEL	1/4 L	1/2 L	1 L	5 L
HAM-3-OP	900	800	650	240

Level Filler / Capper Ausere

Fully automatic rotary filler for use in filling liquid products (WATER, VINEGAR, JUICE, etc) in GLASS and PLASTIC containers.

Gravity filling system:

Gravity/level or gravity/level in addition to vacuum system, depending on the type of liquid.

Its high capacity tank, which is built in stainless steel with the filling pipe leading directly from the tank, is located over the nozzles.

Holding tank, inlet tubing for liquid and nozzles are all made of stainless steel.
Safety guard protector made of methacrylate as per the CEE regulations.
Precise level filling.

Optional Accessories:

Cap Elevator
Production monitoring program
“No cap-no bottle” control system
Both the capper and blower/rinser can be purchased separately

Specifications

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BOTTLES / HOUR (bph)
MODEL	LENGTH	WIDTH	HEIGHT	POWER	1 L	1,5 L	5 L
HAM-10/G	1780	2005	3000	1,5 Kw	–	–	1300
HAM-16/G	1900	2150	3000	1,5 Kw	–	–	2000
HAM-26/G	2600	2820	3000	2,2 Kw	–	–	4000
HAM-20/V	1200	1465	3000	1 Kw	6000	4500	–
HAM-30/V	1500	1800	3000	1,5 Kw	8500	7000	–
HAM-40/V	1750	2100	3000	1,5 Kw	12000	10000	–
HAM-50/V	2100	2430	3000	1,5 Kw	15000	12000	–
HAM-12/AG/5	1400	1635	3000	1,5 Kw	–	2500	1200
HAM-16/AG/5	1670	1920	3000	1,5 Kw	–	4000	1600

Inline Flowmeter Filler Machine mod. Ld–Ca Ausere

This is a Filler machine providing volumetric filling system with magnetic “FLOW METERS”. The volume-detecting instrument is placed before the filling valve and without any built-in obstructive parts, such providing an undisturbed flow.

Flowmeter filling allows infinitive volume range while retaining inherent accuracy.

In the Fillers Model CA the liquid, thick and viscous products arrive to the filling valves directly through the manifold and the connecting pipes with the valves, in closed circuit and with a slight pressure. Simultaneous setting of the volume to be filled for all filling stations.

The self-draining center manifold and direct distribution of product to all filling heads, combined with our pump control, reduces product change time, minimizes products losses and ensures lowest energy costs.

Level control performed by a capacitive sensor.
These volumetric fillers allow filling the bottles up to the top of the neck using the bottom-up system in the nozzles.
The filling is operated in two parallel lines, while the bottles are filled in one of them, the charge and discharge the bottles is operated in the other line. Due to this is possible to eliminate the dead time for bottle transport. Very compact design. Suitable for CIP.
Design adapts to 4, 6, 8, 10 or 12 fill heads for improved speed and fill times.
Filler speeds from 30 to 300 bpm for most flowable products and container sizes.

Specifications

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CONSUPTION
MODEL	LENGTH	WIDTH	HEIGHT	ELECTRICAL	PNEUMATIC
LD-12-CA	4880	1500	3125	4 Kw	200 LIT/Minute
LD-10-CA	4880	1500	3125	4 Kw	200 LIT/Minute
LD-8-CA	4320	1500	3125	3 Kw	150 LIT/Minute
LD-6-CA	4320	1500	3125	3 Kw	100 LIT/Minute
LD-4-CA	3820	1500	3125	2,5 Kw	00 LIT/Minute

Linear Volumetric Filler Capper Ausere

Fully automatic inline machine to fill viscous products (OIL, DETERGENT, SHAMPOO…) in glass, plastic, cans, etc.

Volumetric by piston filling system and filling valves that open and close perfectly. The movement of the pistons are driven by a servomotor. The functioning of the machine is got by bottles accumulation, being adjustable the detection and blocking devices for different containers.

Tank, inlet pipe for product and filling valves are all made of stainless steel
Safety protections made of methacrylate following the CEE Standards.
Maximum filling accuracy: +/-2 grams per liter.

Specifications

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PRODUCTION
MODEL	BOTTLES / HOUR 1 L	CARAFES / HOUR 5 L
HAM-4.4.5/CNC	1.250	500
HAM-6.6.5/CNC	1.700	650

Linear Flowmeter Filler / Capper Ausere

Fully automatic inline machine to fill viscous products (OIL) in glass, plastic, cans, etc.

Volumetric filling system by mechanical oval gears or mass flowmeters. The filling group consists of a control system and a flowmeter per each valve. The functioning of the machine is got by bottles accumulation, being adjustable the detection and blocking devices for different containers. The system works without pressure in the bottle and with slight pressure in the tank. Due to the small number of its functional parts, the filling circuit can be cleaning easily.

Tank, inlet pipe for product and filling valves are all made of stainless steel
Safety protections made of methacrylate following the CEE Standards.
Maximum filling accuracy: +/- 1,5 grams per liter.

Specifications

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PRODUCTION
MODEL	1L BOTTLES / HOUR	5 L TANKS / HOUR
HAM-4.4.5 / ASM	1,100	450
HAM-6.6.5 / ASM	1,500	600

Semi-Automatic Fillers Ausere

AUSERE also manufactures semi-automatic fillers with one or two nozzles. Bottles are placed manually under the nozzle. The volume is prefixed by the control panel, where the filling stage is activated. All these fillers are easily working by the operator.

Depending on the product, the container and the required speed, the dosing system of these equipments could be by gravity with level closure, or by flowmeter (mechanical , electromagnetic or mass) technology fed by a pump.

Semi-Automatic Triblock Ausere

Las llenadoras semi-automáticas AUSERE también se pueden entregar en formato triblock incluyendo un grupo de soplado manual de dos boquillas para la limpieza interior de las botellas y un capsulador semi-automático para el cierre con tapón pilfer-proof.

37604494 / 33389620

info@el-batawi.com

6 El Sad El Aly Street – Dokki